To do new energy vehicle wiring harness processing, you need to connect the wiring harness and terminals. Do you want to buy an ultrasonic wiring harness welding machine or an ultrasonic wiring harness terminal welding machine? Can the two be used together? Will it be too wasteful to buy separately?
The two are not universal, and the core functions are different, but if it is a large-scale production, it is recommended to buy them together (the same brand is preferred, such as Ruigu Maig), which has better adaptability and more worry-free. The specific differences + selection suggestions are combined with the measured disassembly of Maig's equipment:
✅ The core difference (understand in one sentence)
1. Ultrasonic wire harness welding machine: Mainly "wire harness and wire harness connection", such as copper and aluminum wire harness docking, multi-strand wire connection, suitable for new energy vehicle high-voltage wire harness wire docking, McGonagall's ultrasonic wire harness welding machine, 0.35-50 mm ² copper and aluminum wire, braided wire can be welded, 0.5 seconds/piece, no need to paint.
2. Ultrasonic wire harness terminal welding machine: Mainly "wire harness and terminal connection", such as wire harness docking brass and tinned copper terminals, focusing on ensuring that the terminals are free of scratches, deformation, and resistance fluctuations. This equipment from McGonagall has a stable pass rate of more than 99.8%, suitable for automotive on-board electronics and connector production.
✅ Selection suggestion
1. Only wire docking (such as wire harness splicing): only buy ultrasonic wire harness welding machine (McGonagall universal model is enough, cost-effective);
2. Only wire terminal docking (such as wire harness terminals): only buy ultrasonic wire harness terminal welding machine;
3. There is a demand for both wire and end (such as the whole process processing of new energy wire harnesses): buy together, give priority to the same brand (such as Ruigu Mag), the equipment parameters are better adapted, and can be matched with Mag ultrasonic metal welding machine to form a whole process solution, and can also enjoy bulk purchase discounts [2].
Supplement: These two devices of Mag can be connected with the robotic arm and MES system to achieve automated production. The mold change time is less than 3 minutes, and multi-variety and small batch production can also be handled without additional labor.